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A high shear emulsifier is a special equipment used to mix and emulsify two or more immiscible substances through the shearing force and stirring force generated by high-speed rotating cutting blades. It usually consists of a motor, emulsification head, control system, and bracket.
The emulsification head of the high-shear emulsifier has multiple layers of rotating blades and static blades inside. When the motor drives the blades to rotate at high speed, the material is subjected to cutting and shearing forces, so that the incompatible substances are dispersed evenly and tiny particles are formed. Milky suspension. The emulsification head of the high-shear emulsifier also has a large flow and pressure, which can adapt to the processing needs of different materials.
Efficient emulsification and mixing
The high-shear emulsifier can quickly and evenly mix immiscible substances such as oil and water to achieve better emulsification and mixing effects.
Strong adjustment performance
The rotation speed and processing parameters of the high-shear emulsifier can be adjusted as needed to adapt to the processing requirements of different materials.
Stability and reliability
The high-shear emulsifier uses high-quality materials and advanced manufacturing processes. The equipment has a stable structure, reliable operation, and can work stably for a long time.
Multifunctional applications
High-shear emulsifiers are widely used in food, cosmetics, medicine, chemical and other industries.
Customizable design
According to the special needs of customers, the high-shear emulsifier can be customized to design and manufacture to meet different process and processing requirements.
Emulsifying head: The emulsifying head is composed of multi-layer cutting blades and static blades, which can quickly cut and disperse materials, while the static blades guide and accelerate the flow of materials to achieve emulsification and mixing effects.
Motor: A high-power motor used to drive the rotation of the emulsification head.
Control system: An advanced control system used to adjust and monitor the rotation speed, running time, temperature and other parameters of the emulsification head.
Frame: The sturdy frame ensures the stability and safety of the device. The stand usually has an adjustment function that can be adjusted according to the height and position of different containers.
Operation panel: The high-shear emulsifier is equipped with an easy-to-operate panel for setting and adjusting working parameters and monitoring the operating status of the equipment.
Inlet and outlet: Inlet and outlet are used for the entry and exit of materials. The feed port is usually connected to a container or pipe, while the discharge port is used to discharge the emulsified material.
Food industry: High-shear emulsifiers are widely used in the manufacturing process of dairy products, sauces, condiments, jams, etc. It can evenly mix immiscible substances such as oil and water, making the product more stable and taste better.
Cosmetics industry: High-shear emulsifiers are used to emulsify and mix various raw materials, such as lotions, creams, shampoos, etc. It combines oil and water to give products a fine, stable texture and improves their absorbency and effectiveness.
Pharmaceutical industry: High-shear emulsifiers are used in the pharmaceutical industry to prepare emulsions, suspensions, ointments, etc. It can evenly mix drugs and carriers to improve the bioavailability and absorption of drugs.
Chemical industry: High-shear emulsifiers are used in the chemical industry to emulsify and mix various chemical substances, such as pigments, dyes, oil-water emulsification, etc. It can improve product quality and stability and increase production efficiency.
| Product model | Motor Power (KW) | Rotational speed (RPM) |
Processing capacity(M'/H)
|
Standard length(MM)
|
| FM-11 | 1.1 | 2880 | 10-40 | 450 |
| FM-15 | 1.5 | 2880 | 20-70 | 550 |
| FM-22 | 2.2 | 2880 | 50-100 | 650 |
| FM-30 | 3 | 2880 | 100-200 | 700 |
| FM-40 | 4 | 2880 | 100-300 | 750 |
| FM-5.5 | 5.5 | 2880 | 200-600 | 900 |
| FM-7.5 | 7.5 | 2880 | 200-800 | 900 |
| FM-110 | 11 | 1440 | 300-1000 | 1000 |
| FM-185 | 18.5 | 1440 | 500-1500 | 1100 |
| FM-220 | 22 | 1440 | 800-2000 | 1100 |
| FM-300 | 30 | 1440 | 900-2500 | 1100 |
1. Generally use the export standard wood for packing, large-scale & production line equipment.
2. Can also be based on customers' specific requirements for packing.
Excellent technology and R&D capabilities: A professional R&D team masters the core technology of high-shear emulsifiers and customizes and optimizes designs according to customer needs.
High-quality products: Focusing on product quality and reliability, all high-shear emulsifiers undergo strict quality control and testing.
Customized customer service: In-depth understanding of customer needs and providing personalized solutions.
Comprehensive after-sales service: Comprehensive pre-sales, sales, and after-sales services to ensure smooth and satisfactory customer purchase and use.
Good market reputation: We adhere to the principles of integrity, quality, and service first, and have won the trust and praise of our customers.
Henan Fair(Fier) Machinery Co. Ltd Since 1997, it has been located in Zhengzhou, China's transportation hub.
One-stop Industrial mixing and packaging and crushing expert.
FIER already helped nearly 2,000 people find jobs directly or indirectly
Fier Machinery products sales network in more than 30 countries and regions throughout China and the world.
50,000 square meters of industrial plant, 10 professional production of industrial mixer, crusher, packaging machine production lines
FIER Specializing in the production of industrial mixing machines, dry mortar production lines, crusher machines, Feed mills, Packing machines, Screw elevators, Stock Silos, Sand Dryer, dust collectors, drying rooms, etc single machine and production lines are widely used in construction, mining, chemical industry, building materials, feed, powder mortar, metallurgy, environmental protection, and other fields.
FIER is committed to contributing to the development of your happiness. built your future, and made global customers richer. deeply domestic and foreign customers' trust and praise.
Question: What is the processing capacity of the high-shear emulsifier?
Answer: The processing capacity of a high-shear emulsifying machine depends on the model and specifications of the equipment, which is usually measured by the power and rotation speed of the emulsifying head. Our high-shear emulsifiers are available in different models and specifications, with processing capacities ranging from a few liters to hundreds of liters, and can be selected and customized according to customer needs.
Question: What should be paid attention to in the maintenance of high-shear emulsifiers?
Answer: The main precautions include: regular inspection of the electrical and mechanical components of the equipment, cleaning of the emulsification head and piping system, inspection of the lubrication system, and attention to the safe use and protective measures of the equipment.
Question: What materials can the high-shear emulsifier be used for emulsifying and mixing?
Answer: High shear emulsifier can be used to emulsify and mix various materials, including liquid, semi-solid, and high-viscosity materials.
Question: What is the emulsification effect of the high-shear emulsifier?
Answer: High-shear emulsifier uses high-speed cutting and stirring force to quickly emulsify and mix incompatible substances to form a stable milky suspension.
Question: Is the high-shear emulsifier easy to operate?
Answer: Yes, high-shear emulsifiers are relatively easy to operate. Our equipment is equipped with an easy-to-operate control system and operation panel, which can adjust working parameters such as rotation speed, time, temperature, etc. as needed.
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