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The reactor is a piece of equipment used for chemical reactions, synthesis, mixing, dissolution, evaporation, concentration, and other process operations. It usually consists of a container, heating or cooling system, stirring system, control system, etc.
Container: The reactor is usually made of corrosion-resistant materials, such as stainless steel, fiberglass, etc.
Heating or cooling system: The reactor provides suitable temperature conditions through a heating or cooling system. The heating system usually uses electric heating, steam heating, or thermal oil heating, and the cooling system usually uses cooling water or coolant for cooling.
Stirring system: The reactor is equipped with a stirring system, which usually consists of a motor, stirring paddle, etc. The stirring system can control the stirring speed and stirring method to achieve full mixing and uniform heating or cooling of the reaction materials.
Control system: The reactor is equipped with a control system for monitoring and controlling parameters such as temperature, pressure, and stirring speed. The control system can realize automated operations and improve the accuracy and stability of the process.
The agitator, mixing speed rpm, and impeller type can be customized according to customers' requests. Such as:
1)Anchor with scrapers
2)Frame with scrapers
3)Dispenser(single/double/three layers)
4)Triple impeller(double/three layers)
5)Turbine disk
6)Pitched paddles
6)Ribbon mixer
7)Top entry high shear emulsifier
8)Bottom entry high shear emulsifier
9)Anchor+ Dispenser
10)Anchor+ Top emulsifier
11)Anchor+ Bottom emulsifier
12)Anchor+ Emulsifier+Dispenser
13)Anchor+ Emulsifier+Pitched paddles
(one-direction/Coaxial double-direction)
Model
|
Effective volume(L)
|
Total volume(L)
|
Tank dimensions
(Φ*H mm)
|
FM-50
|
50
|
86
|
Φ400*500
|
FM-100
|
100
|
160
|
Φ500*600
|
FM-200
|
200
|
270
|
Φ600*700
|
FM-300
|
300
|
420
|
Φ700*800
|
FM-500
|
500
|
660
|
Φ900*1000
|
FM-1000
|
1000
|
1240
|
Φ1000*1200
|
Chemical reactions: Reactors are often used to carry out various chemical reactions, such as organic synthesis, esterification, acylation, amidation, alcoholization, transesterification, etc.
Pharmaceutical process: In the pharmaceutical industry, reactors are used for process operations such as the synthesis of active drugs, synthesis of intermediates, crystallization, and drying of drugs.
Food processing: Reactors are also used in various applications in food processing, such as the preparation of liquid condiments, the boiling of jams, the fermentation of soy sauce, etc.
Cosmetics production: In the cosmetics industry, reactors are often used to manufacture liquid perfumes, lotions, cream cosmetics, etc. It can perform mixing, emulsification, dissolution, blending, and other process operations to ensure product quality and stability.
Petrochemical industry: In the petrochemical industry, reactors are widely used in petroleum processing, catalytic cracking, reforming, and other processes. It is used to perform catalytic reactions, reforming reactions, desulfurization, denitrification, and other operations to improve product quality and output.
Customized design: Provide customized reactor design solutions based on customers' specific needs and process requirements, including capacity, materials, mixing methods, heating methods, etc.
Equipment production and manufacturing: According to the design plan, we produce and manufacture high-quality reactor equipment.
Installation and debugging: Provide professional installation and debugging services to ensure that the reactor equipment operates normally at the customer's site.
Training and technical support: Provide customers with operator training and technical support so that they can skillfully operate and maintain reactor equipment.
After-sales service: Provide comprehensive after-sales service, including equipment maintenance, spare parts supply, troubleshooting, etc.
Regular maintenance: Provide regular equipment maintenance services, including equipment cleaning, lubrication, inspection, etc., to maintain the normal operation of the equipment.
Question: What is the scope of application of the reactor?
Answer: Reactors are suitable for chemical, pharmaceutical, food, cosmetics, and other industries to carry out chemical reactions, synthesis, mixing, dissolution, evaporation, concentration, and other process operations.
Question: How does the reactor work?
Answer: The reactor heats or cools the reaction medium to provide suitable temperature and pressure conditions to promote the chemical reaction. The reaction kettle usually consists of a container, a heating or cooling system, a stirring system, a control system, etc., and controls and regulates the reaction by controlling parameters such as temperature, pressure, and stirring speed.
Question: How to ensure the safety of the reactor?
Answer: Safety factors will be considered during the design and manufacturing process of the reactor, such as selecting appropriate materials, strengthening the equipment structure, and configuring safety valves, pressure sensors, temperature sensors, and other safety equipment.
Question: What should we pay attention to when maintaining the reactor?
Answer: The maintenance of the reactor includes regular cleaning, checking the operating status of the equipment, lubrication of mechanical parts, replacement of worn parts, etc. At the same time, regular equipment repairs and maintenance are carried out to maintain the normal operation of the equipment.
Question: What is the price and delivery time of the reactor?
Answer: The price and delivery time of reactors depend on different models, specifications, and customer's specific needs.